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remanufactured transmissions

Automotive transmissions.

An automotive transmission is an intermediary device. It is used for transmitting the rotary energy of the car's engine, at a suitable rotation speed, to the differential. From thereis goes to the driving wheels.

Transmissions are needed, in an automobile, because of the characteristics of the internal combustion engine. Engines typically operate over a range of 600, to about 6000, revolutions per minute (though this varies from design to design). The car's wheels rotate between 0 rpm and around 2500 rpm. remanufactured transmissions

A car engine provides its highest torque outputs, approximately, in the middle of its range. Often, the greatest torque is required when the vehicle is moving from rest, or travelling slowly. Therefore, the transmission system transforms the engine output to supply high torque, at low speeds. Also, it allows operation at highway speeds, with the motor still operating within its limits.

Transmissions containment.

Most transmissions, and gear boxes, used in automotive and truck applications are contained in a cast iron case. Sometimes, aluminum is used for lower weight. There are three shafts: a mainshaft, a countershaft, and an idler shaft.

The mainshaft extends, outside the case, in both directions. The input shaft extends toward the engine. The output shaft extends toward the rear axle. The shaft is suspended by the main bearings. It is split towards the input end.

At the point of the split, the pilot bearing holds the shafts together. The gears, and clutches, ride on the mainshaft. The gears are free to turn, relative to the mainshaft, except when engaged by the clutches. remanufactured transmissions

Generally, the countershaft is below the mainshaft. It turns in the opposite direction, driven by a bevel gear, on the input shaft.

Continuously variable transmission.

A continuously variable transmission (CVT) is a kind of automatic transmission. It changes the "gear ratio" (gears are not generally involved) to any arbitrary setting, within the limits.

The CVT is not constrained, to a small number of gear ratios. This contrasts the 4 to 6 forward ratios, in typical automotive transmissions. Often, CVT control computers emulate the traditional, abrupt gear changes. This is especially true at low speeds. Most drivers expect sudden jerks and reject a perfectly smooth transmission, as lacking in apparent power.

Pros and cons of continuously variable transmission.

A CVT operates more smoothly than hydraulic automatic transmissions. They are simpler to build, and repair. They provide better fuel economy because they avoid torque converter losses. Torque handling capability is limited by the friction, and strength, of the belt or chain. Therefore, CVTs have been limited to low-powered cars and other light-duty applications. remanufactured transmissions

CVTs smoothly compensate for changing vehicle speeds. They allow the engine speed to remain at its level of peak efficiency. This improves fuel economy and exhaust emissions. However, some car drivers are bothered by this. There is a resulting lack of feedback, about vehicle speed, provided by engine sound.

It has been described as sounding like driving a powerboat, when accelerating. The satisfying jerk, of a non-CVT transmission, is emulated by CVT control software. This hopes to eliminate this marketing problem.

remanufactured transmissions.


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